Back to Homepage CD & DVD Duplication Fulfilment Menu Authoring Menu Resources Menu About 4B Menu
10 things to consider BEFORE buying your own CD duplication and printing equipment

Having a need for CD duplication doesn’t mean you should rush out and buy the first duplicator and printer you can find - it may not turn out to be the 'silver bullet' solution. Here are a number of points you may like to bear in mind before making your final decision:


The Hardware

1. After a short period of use the write speed of the drives need to be slowed down as they settle and bed in, usually unevenly. Although the maximum speed of the drives may be 52X, as time passes you will see higher and higher write failures - slowing them down reduces the number of failed discs.
2. Robotic arms can jam or mis-pick causing the machine to stall midway through a job. Especially annoying when you need to print a lot of discs overnight to find just 10 printed the next morning!
3. Ink level reporting is a problem for many machines on the market. Some have no "true" ink level and make a guess as to how full the cartridges are. This poses 2 problems, the first is that you end up throwing away half full cartridges because the machine says they are empty when they’re not, and secondly to combat this, you turn off the ink monitor and then waste discs because the ink has run out and you didn’t notice!
4. Inkjet nozzles can become blocked during a print run, leaving white lines and wasting CDs, and because the machines cannot tell when the print quality deteriorates they won’t stop automatically.


The Consumables

5. If colour consistency is important then buying expensive branded (Epson, HP, Canon, etc) cartridges may be the only option as you can never be sure what is in a compatible or remanufactured cartridge.
6. Depending on the combination of ink and printable CD surface, certain colours printed side by side can bleed into one another – black and yellow are particularly bad for this.
7. The ink used in these printers is water soluble which means that printed discs can be smudged easily with a splash from a coffee cup or the wipe of a moist finger! Inkjet printed CDs should be sealed with a protective lacquer after printing, or you could use the more expensive 'watershield' discs instead which require no protection.
8. It sounds obvious, but the higher the print resolution (and you do want them to look good) the slower the disc throughput and the more ink you will use. It has been known for a single tri-colour cartridge to last for only 40 discs when printing a single all-over colour, and combined with an output of only 25 discs an hour, it can be slow going and expensive when you need to print 500 CDs!


The Maintenance

9. Most CD duplicators and printers use standard off-the-shelf drives and inkjet printer mechanics - from manufacturers such as Epson, HP, Pioneer and Teac - which are designed for occasional, not continual use. As these parts start to fail or wear out, duplication systems become harder to repair as the manufacturers replace and upgrade their ranges, making the need to replace the duplicator/printer more likely.
10. Due to their extremely specialised nature, the manufacturers of CD duplication and printing systems are usually small companies with limited resources, so getting fast turnaround repairs can be difficult. Be prepared for machines to be away for a week or two.

You're probably thinking, "...of course they don't want me to buy a duplicator...". And you'd be right - we want to copy your discs! But on a serious note, we deal with these issues every day and we know that if you had your own hardware, you would as well. Using our services could save you a lot of heartache and unnecessary expense, and our CD Duplication service is not as expensive as you may think.

November 2008